Roll Forming Rebuild Cost
Justification
The following
components will make up an entire truss line. We have listed
cost comparisons between rebuilding used mills and
purchasing new equipment. Take note of the savings involved,
clearly rebuild cost justification.
The final cost
comparison is the total for the whole line.
10,000-Pound, Single-End Uncoiler, Non-Powered with Manual
Expansion
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New
10,000-pound uncoiler, estimated price:
$17,500
-
Used
uncoiler purchased “as is” for $4,000
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Modifications:
Change from powered to pull off. Add
drag brake, pneumatics, and new guards.
Clean and paint. Price of modifications:
$4,250
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Total price of reconditioned uncoiler is
$8,250
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Rebuild Cost Savings of $9,250.00
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20-Station, 3.000” Spindle Diameter Roll Forming Mill
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New
20-station roll forming mill, estimated
price: $425,000
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Used
20-station roll forming mill purchased
“as is” for $95,000
-
Modifications:
Modify gearing and vertical centers to
run truss profile. Add safety screens
and rope pull E-stop. New motor
guarding, entry table, and straightener
stand. New operator control station and
electrical upgrades. Mist coolant system
and one outboard housing assembly. Clean
and paint. Price of modifications:
$75,000
-
Total price of reconditioned roll former
is $170,000
-
Rebuild Cost Savings of $255,000
 
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60-Ton Press
with Hydraulic Die Acceleration
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New
60-ton press, estimated price: $75,000
-
Used
60-ton press purchased “as is” for
$22,000
-
Modifications:
Electrical controls upgrade. Motor
upgrade. Pneumatics and guards.
Electronic measuring system. Clean and
paint. Price of modifications: $23,900
-
Total price of reconditioned 60-ton
press is $45,900
-
Rebuild Cost Savings of $29,100
 
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Hydraulic
Power Unit and Cylinder
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New
hydraulic power unit and cylinder,
estimated price: $7,500
-
Used
hydraulic power unit and cylinder
purchased “as is” for $2,500
-
Modifications:
Electrical upgrade. Filter canister
replacement, valve, cylinder and tank
inspection. Clean and paint. Hose
upgrades. Price of modifications: $
6,500
-
Rebuild Cost Savings of $1,000
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Final Total
Comparisons for Complete Truss Profile Roll Forming Line
Whether
using new components or used components, in order to
complete the line, both options will need to add tooling,
cut-off die, setup, testing, and integration. The estimates
below include those features.
New Components:
-
New
10,000-lb. uncoiler, 20-station roll
forming mill, 60-ton press, new
hydraulic power unit and cylinder (as
listed above), estimated price: $525,000
-
Addition of new
truss profile roll tooling, estimated
price: $104,500
-
Addition of new
cut-off die, estimated price: $15,500
-
Addition
of complete set-up, testing, and
Integration of all components and
tooling, estimated price: $13,500
-
Total estimated price of new complete
truss line: $658,500
 
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Used
Components:
-
Used
components with modifications, as listed
above, including 10,000-lb. uncoiler,
20-station roll forming mill, 60-ton
press, hydraulic power unit and
cylinder, estimated price: $230,650
-
Addition of new
truss profile roll tooling, estimated
price: $104,500
-
Addition of new
cut-off die, estimated price: $15,500
-
Addition
of complete set-up, testing, and
Integration of all components and
tooling, estimated price: $13,500
-
Total estimated price of complete truss
line with reconditioned used equipment
and integrated with new roll tooling and
dies: $364,150
-
Rebuild Cost Savings of $294,350
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Contact your
Roll-Kraft sales representative today and let us assist in
identifying the proper used equipment for your application.
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